Industries
Automotive & Manufacturing
Every Part in Its Place
High-density, high-SKU storage systems engineered for the pace and complexity of automotive parts and manufacturing environments.
Pallet Flow
Pushback
Carton Flow
The Storage Challenge
Automotive parts suppliers and manufacturers often manage extremely high SKU counts alongside non-standard containers, all while maximizing storage density across large, multi-building facilities.
High SKU Count with Variable Pallet Depths
Automotive parts operations frequently manage tens of thousands of SKUs, each with different pallet counts, requiring a mix of lane depths rather than a single standard configuration.
Non-Standard Containers
Steel bins and totes are common in automotive and manufacturing environments, requiring roller-based systems rather than standard wheels.
Maximizing Density Across Large Facilities
Multi-building operations need both vertical and horizontal space maximized, often through a combination of high-density and high-selectivity storage in the same facility.
Explore the Systems
The systems most commonly specified for automotive and manufacturing applications across North America.
Pallet Flow Racking
Well-suited to high-volume, single-SKU manufacturing runs, and available with roller configurations for steel bins or other non-standard containers.
Why it fits
High-volume single-SKU production, roller options for non-standard containers, configurable lane depth.
Pushback Racking
A proven fit for automotive and manufacturing environments, delivering high density and multi-SKU storage from a single aisle.
Why it fits
Multi-SKU density, maximum use of vertical space with floor-mounted lanes, proven in large-scale, high-SKU-count installations.
Carton Flow Racking
For case-level and small parts picking in automotive and manufacturing environments, well-suited to fasteners, hardware, and other small components requiring dense, accessible storage.
Why it fits
Case-level picking for small parts, compact pick face, complements pushback and pallet flow for full-pallet storage.
Mevotech
Pushback Racking
Cold Storage
Seven Warehouses Into One High-Density Hub
Mevotech is a leading Canadian aftermarket auto parts manufacturer specializing in driveline, steering, and suspension components. With over 80,000 SKUs and a target of 100 new items monthly, Mevotech supports global distribution from its Ontario-based facilities.
The Challenge
Rapid growth and SKU proliferation had spread inventory across seven warehouses in the GTA. This created operational inefficiencies and mounting pressure to reduce touchpoints and improve space utilization. Mevotech needed to consolidate into a centralized facility with a flexible, high-density storage system, within a tight installation timeline.
The Solution
In 2017, Mevotech acquired two adjacent facilities near Toronto Pearson Airport—one for raw materials and the other for finished goods. 3D Storage Solutions, working in conjunction with 3D Storage Systems, was selected to design and execute a multi-rack solution that included selective racking, pushback, pallet flow, and VNA storage. The system was designed collaboratively, with real-time inventory slotting and phased implementation to allow seamless transfer of goods from legacy facilities.
58,000
Pallet positions
7 to 2
7 facilities into 2 buildings
80,000+
product SKUs
Product Specifications
- Selective rack, pushback, pallet flow, and VNA racking across 58,000 pallet positions
- Average of 4,450 pallet positions installed per week over 13 weeks
- Configured to support both slow-moving service parts and high-velocity SKUs
- Integrated with Mevotech’s 9S program and person-to-goods VNA picking using turret trucks
Ready to Talk About Your System?
Talk to our team about system configuration for automotive and manufacturing storage, technical specifications, or dealer partnership opportunities.